某船用柴油机排气管路流动分析及均匀性评估

Flow analysis and uniformity evaluation of the exhaust pipeline of a marine diesel engine

  • 摘要:
      目的  船舶柴油机选择性催化还原(SCR)反应器的NOx转换效率受其入口流场均匀性的影响。为优化柴油机排气管路设计,提高其转换效率,有必要建立合理的入口流场均匀性评价体系。
      方法  以某船用柴油机排气管路为研究对象,首先,在额定工况下对其流动特性进行分析;然后,在此基础上进一步通过引入多项评价指标,从不同的角度对SCR反应器入口流场均匀性进行评估,并对各评价指标之间的差异性与适用性进行探讨。
      结果  结果表明,管道弯折、突变部位的压力损失约占排气系统的20%,且SCR反应器入口前的弯折对其入口流场均匀性的影响较大,局部最大不均匀度高达19.96%。
      结论  研究显示,为提高入口流场均匀性,SCR反应器入口面应与弯折、突变部位保持一定的距离;对于船用柴油机排气系统,均匀性指数γ值和局部面积最大不均匀度δ更能切实地评价SCR反应器入口流场均匀性。研究结果可为合理评估流场均匀性提供重要参考依据。

     

    Abstract:
      Objectives  In a marine diesel engine, the SCR reactor's NOx conversion efficiency is effected by the flow field uniformity at the inlet. In order to optimize the design of the exhaust pipeline of the diesel engine and the improve the SCR reactor's conversion efficiency, the establishment of a reasonable evaluation system for the flow field uniformity at the inlet has great significance.
      Methods  Based on the exhaust pipeline of a marine diesel engine, the flow properties of the exhaust pipeline were analyzed under the rated condition. Based on these results, the flow field uniformity at the inlet of the SCR reactor was evaluated by different evaluation indicators. Then, the otherness and applicability of different evaluation indicators were analyzed and compared.
      Results  The results show that, the pressure loss at the bending and abrupt parts of the pipeline accounts for about 20% of that of the exhaust system, and the bending in front of the entrance of the SCR reactor has a great influence on the flow field uniformity of the entrance with the local maximum non-uniformity as high as 19.96%.
      Conclusions  It can be concluded that, the inlet face of the SCR reactor should be kept at a distance from the bending and abrupt parts to improve the flow field uniformity at the inlet, and the uniformity index γ and the local maximum non-uniformity δ can more effectively evaluate the flow field uniformity at the inlet of the SCR reactor in the exhaust system of the marine diesel engine. The study in this paper provides an important reference for the reasonable evaluation of the uniformity of the flow field.

     

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