基于三弯矩法的长艉轴安装过程仿真计算

Simulation calculation of long stern shaft installation process based on three-moment method

  • 摘要:
      目的  艉轴安装是船舶轴系安装中的重要环节,随着船舶的大型化发展,艉轴出现了轴颈增粗,长度加长的趋势,给安装增加了难度。
      方法  针对这一问题,运用仿真计算软件,利用三弯矩法探究艉轴安装过程中的临时支撑数量和布置位置,求解艉轴挠度和应力与临时支撑反力的变化状况,得到临时支撑数量和布置位置对艉轴挠度和应力的影响规律。
      结果  仿真计算结果表明,当艉轴推进到前艉轴承后端面时,艉轴前端挠度过大,无法顺利通过前艉轴承,因此,在艉轴前端采用增加导向轴的新工艺,优化导向轴结构、尺寸及吊装方式,实现了特长艉轴的顺利安装。
      结论  所做研究可为大型船舶的艉轴安装方式及方法提供参考。

     

    Abstract:
      Objectives  The installation of the stern shaft is an important part in the ship shafting installation. However, with the enlargement of the ship, the stern shaft journal becomes thicker and the shaft length lengthened, which makes the installation of the stern shaft more difficult.
      Methods  In order to solve this problem, both number and arrangement position of the temporary support in the installation process of the stern shaft were explored by using the simulation software based on three-moment method to solve the variation of the deflection, stresses of the stern shaft and the counter-force of the temporary support, then obtain the rule of influence of the number and arrangement position of temporary support on the deflection and stress of the stern shaft.
      Results  Simulation results show that the front deflection of the stern shaft is too great to pass the front stern bearing smoothly when the stern shaft is pushed to the rear end surface of the front stern bearing, therefore, a new technology of the guide shaft fixing at the front of the stern shaft was adopted, which optimized the structure, size and hoisting mode of the guide shaft, and realized the smooth installation of the long stern shaft.
      Conclusions  The study in this paper provides a reference for the stern shaft installation of large ships.

     

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