Objectives  It is easy to produce buckling distortion when welding thin plate butt joints, which affects the construction period, cost and performance, but this can be controlled by applying external restraints.

  Methods  First, a butt welding test of a thin plate under external restraints is carried out, and the out-of-plane deformation is measured by the optical surface scanning method. At the same time, finite element (FE) models in a free state and external restraint state are established, and the thermal mechanical phenomena of the two models are subjected to thermal-elastic-plastic FE analysis (TEP FE). The influence of different external restraint distributions on the welding buckling distortion of the joints is then studied, and reasons for controlling welding buckling distortion are analyzed from the perspective of longitudinal plastic strain and longitudinal contraction force.

  Results  The out-of-plane deformation of the corresponding model is in good agreement with the measured results, and milder than the out-of-plane deformation of the model in a free state. When external restraints are applied, the longitudinal plastic strain of the weld and its adjacent metal decreases, and the longitudinal contraction force of the thin plate also decreases.

  Conclusions  The results verify that external restraints can effectively control welding buckling distortion, and the control effects are different depending on the external restraint distribution.